Hansheng Automation (Dongguan) Co., Ltd.

Metal bevel gears are core components of the rotary tables of many automated packaging equipment, such as filling machines, capping machines, and labeling machines. We not only provide reducer products such as cam dividers and hollow rotary tables, but we can also manufacture the necessary components for your equipment, such as gears, CNC precision machined parts, and castings, and assemble them into your equipment.

1.Products Description

Hansheng Automation specializes in precision gear manufacture; one of our main products are metal bevel gears. Our offerings range in flexibility from completely tailored solutions to basic parameter references. Our precision gear manufacturing techniques allow us to deliver complete solutions whether your needs call for standard components for typical transmission applications or unique gear profiles and characteristics for sophisticated equipment.

2.Core Advantages and Features

(1)Precision manufacturing to meet diverse requirements
Provides supports for many tooth profiles including straight teeth, spiral teeth, quasi-hypoid bevel gears, and Zerol bevel gears, thereby meeting varying transmission smoothness needs; straight teeth are simple and easy to use, while spiral teeth give quieter operation and better load capacity.

(2)High-quality materials for high-performance components
Primarily uses S45C high-quality carbon structural steel (customizable with chromium-molybdenum steel, stainless steel, etc.), offering balanced strength and toughness to handle industrial-grade transmission loads. Precision machining ensures gear surface accuracy (Standard precision or High Precision available).

(3)Customized solutions tailored to your needs
With thorough customizing choices like bore diameter, direction of spiral, and more, break free from conventional product restrictions. Our technical staff will deliver customized solutions till you're completely happy whether your updating equipment, creating new products, modifying components, or handling unique application needs!

3.Reference Parameters

(1)General Optional Range
Module:0.1 ~5.0 (Extended for special requirements)
Speed Ratio:1, 1.5, 2, 2.5, 3… (Or as per transmission ratio requirements)
Bore Diameter (mm):3 ~ 110 (Non-standard sizes customizable)
Tooth Profile:Straight teeth / Spiral teeth / Hypoid gear / Zerol bevel gear
Tooth Surface Precision:Standard precision (Standard) / High precision (High Precision)
Material:S45C steel, Cr-Mo steel, stainless steel, nylon, POM, etc.

(2)Customizable Directions
Module:Like: 1.5 / 2.5 / 5, etc. (Non-standard also designable)
Speed Ratio:Like: 1.5 (For precise matching of speed-up / speed-down transmission)
Bore Diameter (mm):Like: 8 / 16 / 25, etc. (Adapting to installation needs of different shaft diameters)
Tooth Profile:For spiral teeth: Left-hand / Right-hand available
Tooth Surface Precision:High precision for medical, aviation and other precision scenarios
Material:Like: Stainless steel (corrosion-resistant) / Nylon (lightweight and low-noise)

4.Customized extended services

Keyway Design: Supports custom keyway dimensions, quantity, and position (or no keyway).
Heat Treatment Process: Quenching, carburizing, tempering (enhance hardness and wear resistance).
Surface Treatment: Galvanizing, blackening, anodizing (for anti-rust / aesthetic needs).
Special Tooth Surface Treatment: Grinding, honing (essential processes for high-precision transmission).

5.FAQ

Do I need to provide complete design drawings for non-standard customization?
If you already have drawings, we can manufacture directly based on them; if you do not have drawings, we will provide design support (some operating parameters need to be filled in).

How is the precision of custom gears ensured?
All gears we manufacture comply with precision standards such as ISO Grade 5, DIN Grade 5, and GB Grade 5. They are processed using CNC gear grinding machines, with critical processes equipped with coordinate measuring machines (CMMs) for precision control (±0.01mm). Each batch of gears undergoes meshing tests, runout inspections, and hardness tests before shipment to ensure product quality.

What is the minimum order quantity?
Our custom bevel gear manufacturing service supports a minimum order quantity of 5 pieces.